The project is to provide a machine for assembling components - clamping ring connection press, and involved:

• design
• mounting (in own workshop)
• testing in our own workshop
• packaging
• labeling
• delivery to France - the company headquarters - the complete machine, including the mechanical and pneumatic parts and the electrical and automation components

The machine is used for assembly operations using a pressing and automatic removal system of connection rings for the final plastic product. The connection rings press is equipped with pneumatic cylinders for the operations of pressing, with an automatic evacuation system for the assembled piece and with a servo-drive for the angular motion.

The security in operating system was done through the integration of a system of protection with optical safety barriers, which stop the functioning of the press when it detects a presence in their field of action. The clamping rings press was manufactured on a metallic structure, made of rectangular tubes joined together by welding and bolts. The plate for fixing the molds was made of polyamide and has been obtained by a milling process, in a numerically controlled machine.

From the electrical point of view, the press is controlled by a logical controller (PLC) and the calibration, control and monitoring of the parameters are performed by means of an HMI screen.

The project realization and control processes meant to go through all phases of a project of this type, such as:

• Acquisition of equipment, materials and their preparation for installation / mounting / machining
• Manufacture of the metal structure of the press and other components
• Installation of electrical equipment
• Mounting of mechanical and pneumatic parts, accessories, electrical components and other subsets
• Testing subsets
• Final control in our own workshop
• Packing machine for your shipment, labelling and completion of final documentation

The project consisted of the realization of a monitoring and control system for the neutralization process and included:

• design
• mounting (in own workshop)
• supply
• installation
• commissioning
• testing

The electrical command and control cabinet allowed the beneficiary to perform the on-line monitoring and control of the entire process: starting/stopping pumps, opening and closing of the valves, display sensors values for pH, conductivity, level, etc., process control and monitoring based on the sensors values, transfer between tanks, tanks drainage systems, filtration systems etc.

The project consisted of the realization of a monitoring and control system for the tempering and quenching processes and included:

• design
• mounting (in own workshop)
• supply
• installation
• commissioning
• testing

The electrical command and control cabinet allowed the beneficiary to perform starting, stopping and permanent monitoring of the process, depending on the temperature of the baths.

The automation of the process involved the installation of a switchboard equipped with a PLC and, in accordance with the beneficiary requirements, was agreed upon a solution that is flexible, reliable and perfectly adapted to the application specifications.

The system variables, alarms and graphs are displayed on a monitor in the operator cab and the application implemented is SCADA type.

In this project,  the company ORIGINAL has developed a hardware and software solution that met the demands of the beneficiary to have a tool for the energy consumption monitoring.

In this project has been carried out the following activities:

• design
• development
• installation
• commissioning
• testing
• maintenance of the system

Based on the open source software Grafana, the application allows the monitoring of the energy consumption in substations and process lines: for data storage and system applications was installed a server and implemented a communications network based on Modbus protocol.

Data provided by the application are those specified by the client: total active power, apparent power and total tension and are displayed on the screen as graphics. The system implemented can provide other information (current, power factor, etc.).

Under the generic title "Automation and control production lines", the company ORIGINAL conducted a series of projects that have involved automation, command and control of a large number of lines and technological processes of the beneficiary.

In these projects, after gathering all necessary information and all beneficiary specifications, were carried out the following activities:

• designing
• manufacturing of electrical distribution, command and control, consoles, etc in our own workshop
• transport and installation to final location
• punere în funcțiune
• commissioning and testing of equipment and technological lines.

The variety of topics covered led to accumulation of valuable experience and allowed us to subsequently provide beneficiary under its systems maintenance, a constant of our work, the professionalism and total commitment in all our actions.

Were made the entire electrical distribution and automation for:

• chrome plating lines
• high-frequency hardening lines
• grinding lines
• neutralization processes
• leveling machine line
• peeling lines
• the power distribution from the output of the medium voltage transformers to the field equipment
• the command and control for the field elements of each technological line, like: sensors, limiters, motors, valves, etc.

Monitoring and process control was achieved with SCADA systems, which allow both supervision and control processes and obtaining statistics on production systems and alarms generated.